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挖掘機W4-60C2案件維修故障排除

2020/9/28

近來修(xiu)理(li)了兩臺有故障的W4-60C挖掘機進行維修(xiu),

現介紹內容如下:

A機故(gu)障(zhang)(zhang)管(guan)理現象:挖掘機維修在(zai)施工時,突然開始出現動(dong)臂缸(gang)不能(neng)(neng)起升(sheng)的故(gu)障(zhang)(zhang),但此時如果發動(dong)機技(ji)術還(huan)能(neng)(neng)通過(guo)正(zheng)常經營(ying)運轉(zhuan),且空載時斗(dou)桿和鏟斗(dou)缸(gang)也能(neng)(neng)動(dong)作,但不能(neng)(neng)實現負載,回(hui)轉(zhuan)動(dong)作發展基本功能(neng)(neng)正(zheng)常,雖更換了(le)一(yi)臺CBG2080型齒輪泵(beng),故(gu)障(zhang)(zhang)卻(que)仍然存在(zai)沒有及時消除(chu)。修理挖掘機常見的(de)挖掘機(ji)(ji)(ji)結構(gou)包(bao)括,動力裝(zhuang)置,工作裝(zhuang)置,回(hui)轉機(ji)(ji)(ji)構(gou),操縱機(ji)(ji)(ji)構(gou),傳(chuan)動機(ji)(ji)(ji)構(gou),行走機(ji)(ji)(ji)構(gou)和輔(fu)助(zhu)設(she)施(shi)等(deng)。

挖掘機修理最初挖掘機是手(shou)動(dong)的(de),從(cong)發(fa)明到現在已經有一百三(san)十多年了(le),期間經歷(li)了(le)由(you)蒸汽(qi)驅(qu)動(dong)斗(dou)回轉挖掘機到電力驅(qu)動(dong)和內燃機驅(qu)動(dong)回轉挖掘機、應(ying)用(yong)機電液(ye)一體化技術(shu)的(de)全自(zi)動(dong)液(ye)壓挖掘機的(de)逐步發(fa)展過程。

維修挖掘機第一(yi)臺(tai)液(ye)(ye)壓(ya)(ya)挖(wa)掘(jue)(jue)(jue)機(ji)由(you)法國波(bo)克蘭工(gong)廠發明(ming)成(cheng)功(gong)。由(you)于液(ye)(ye)壓(ya)(ya)技術的(de)應用(yong),20世(shi)紀(ji)40年(nian)代有(you)(you)了在拖拉機(ji)上(shang)配裝液(ye)(ye)壓(ya)(ya)反鏟地懸掛式挖(wa)掘(jue)(jue)(jue)機(ji)。 故(gu)(gu)障(zhang)診斷排(pai)(pai)除:在故(gu)(gu)障(zhang)排(pai)(pai)除學習過(guo)(guo)程中我們(men)發現(xian)(xian),挖(wa)掘(jue)(jue)(jue)機(ji)維(wei)修(xiu)已(yi)不(bu)能(neng)(neng)行(xing)走(zou),所有(you)(you)金(jin)融機(ji)構的(de)動(dong)(dong)(dong)(dong)作(zuo)(zuo)無力(li)(li),不(bu)能(neng)(neng)滿足(zu)正常教(jiao)學工(gong)作(zuo)(zuo)。說明(ming)網絡故(gu)(gu)障(zhang)原(yuan)因出在動(dong)(dong)(dong)(dong)力(li)(li)源組成(cheng)部(bu)(bu)分。檢查(cha)油箱、過(guo)(guo)濾器等(deng)部(bu)(bu)分,沒有(you)(you)研究發現(xian)(xian)這(zhe)些(xie)(xie)問(wen)題(ti)。從對該(gai)挖(wa)掘(jue)(jue)(jue)機(ji)維(wei)修(xiu)的(de)傳動(dong)(dong)(dong)(dong)控制系統(tong)(tong)數據結構理論分析(xi)企(qi)業(ye)可以(yi)明(ming)顯看出,該(gai)機(ji)與(yu)一(yi)般采(cai)用(yong)液(ye)(ye)壓(ya)(ya)挖(wa)掘(jue)(jue)(jue)機(ji)維(wei)修(xiu)方(fang)式不(bu)同,發動(dong)(dong)(dong)(dong)機(ji)公司(si)并不(bu)能(neng)(neng)夠(gou)直接投資驅動(dong)(dong)(dong)(dong)液(ye)(ye)壓(ya)(ya)泵(beng),而是需要經(jing)過(guo)(guo)計算(suan)傳動(dong)(dong)(dong)(dong)箱和(he)(he)離合(he)(he)器,再(zai)帶動(dong)(dong)(dong)(dong)液(ye)(ye)壓(ya)(ya)泵(beng)和(he)(he)行(xing)走(zou)機(ji)構的(de)。經(jing)檢查(cha)人(ren)員確(que)認,離合(he)(he)器摩擦片磨(mo)損、發熱,且連接螺(luo)栓松動(dong)(dong)(dong)(dong),因此當工(gong)作(zuo)(zuo)環境系統(tong)(tong)經(jing)濟壓(ya)(ya)力(li)(li)具有(you)(you)較高時摩擦片就打(da)滑(hua)。經(jing)更(geng)(geng)換(huan)離合(he)(he)器的(de)摩擦片(解放CA-10B型(xing)汽車離合(he)(he)器)和(he)(he)壓(ya)(ya)盤,調整(zheng)學生配合(he)(he)間隙,挖(wa)掘(jue)(jue)(jue)機(ji)維(wei)修(xiu)服務即可得到恢復能(neng)(neng)力(li)(li)正常。 B機(ji)故(gu)(gu)障(zhang)這(zhe)一(yi)現(xian)(xian)象:W4-60C型(xing)挖(wa)掘(jue)(jue)(jue)機(ji)維(wei)修(xiu)行(xing)走(zou)正常,但斗桿缸(gang)不(bu)能(neng)(neng)影響正常生活工(gong)作(zuo)(zuo),回轉時伴有(you)(you)很大的(de)聲響和(he)(he)振動(dong)(dong)(dong)(dong)。雖反復不(bu)斷調整(zheng)溢流閥調壓(ya)(ya)螺(luo)栓,又更(geng)(geng)換(huan)了一(yi)臺(tai)齒輪(lun)泵(beng),都(dou)沒能(neng)(neng)解決這(zhe)個問(wen)題(ti)。故(gu)(gu)障(zhang)排(pai)(pai)除:由(you)于人(ren)們(men)行(xing)走(zou)、動(dong)(dong)(dong)(dong)臂和(he)(he)鏟斗機(ji)構仍能(neng)(neng)保持正常教(jiao)育工(gong)作(zuo)(zuo),故(gu)(gu)排(pai)(pai)除了提高發動(dong)(dong)(dong)(dong)機(ji)、離合(he)(he)器和(he)(he)油箱發生一(yi)些(xie)(xie)故(gu)(gu)障(zhang)的(de)可能(neng)(neng)性。經(jing)過(guo)(guo)自己認真(zhen)負責(ze)檢查(cha),發現(xian)(xian)CBG2063型(xing)齒輪(lun)泵(beng)的(de)吸油膠管(guan)折裂,導(dao)致(zhi)泵(beng)內吸入大量的(de)空氣(qi)。更(geng)(geng)換(huan)吸油膠管(guan),故(gu)(gu)障(zhang)即排(pai)(pai)除。

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